We introduce ourselves...

Assistance with complex tasks

KHL TECHNA GmbH is an international trading company. Since its foundation in 1995 just outside Hamburg, Germany, we have specialized in the procurement and sale of high-quality machinery, equipment and tools for production, quality assurance, testing and development in a wide range of industries.

Areas of activity

With their proximity to the automotive and automotive supplier industry, metalworking and plastics processing have always been among our most important fields of business and activity. Other important areas of activity include environmental technology (recycling, renewable energies), the aerospace industry (machine tools) as well as the food and beverage industry and the pharmaceutical industry (washing, sterilizing, dosing, filling, capping, labeling, packaging).

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Many years of experience make for success

We are successfully active in all major sales markets in Europe (including Russia) and Asia (Japan, South Korea, China, Thailand). Both with our own local staff and very closely with local partners. Leading manufacturers from the above mentioned industries have entrusted us with the exclusive representation of their interests and in some cases even with the worldwide exclusive representation for special customer areas due to our long experience and our special market and customer knowledge in these countries.

Strong commitment

Our strong commitment and success in various markets have earned us the trust and respect of well-known Asian companies in the automotive industry, who regularly entrust us with the implementation of many of their investment projects in Europe.



“Preferred Partner“

Among others, KHL TECHNA is a "Preferred Partner" of Toyota Tsusho Europe, a subsidiary of Toyota Tsusho Corporation in Japan and part of the Toyota Motor group of companies.



Competent consulting

Our consulting services, for both customers and suppliers, include:
✔︎  Export market analysis
✔︎  Identification of new sources of supply
✔︎  Project planning for new production facilities
✔︎  Support services for technical problem solving
✔︎  Establishment and coordination of domestic
     and international product purchasing and sales 
✔︎  Assistance with documentation and transportation
✔︎  Installation assistance and after-sales service




Our products from different
"machine and plant builders"

In order to meet the needs of our customers in the best possible way, we maintain close contacts with well-known manufacturers in various industries. We not only offer the best solution for individual production processes, but also put together complete machine packages covering process chains.


Let's take a look at some examples of the
present collaborations with project partner cooperation:


AGATHON AG


Grinding machines and precision products from AGATHON have been used worldwide for about 90 years.
AGATHON is an independent family company, managed in the third generation by Dr. Walter Pfluger and Jürg A. Pfluger - the grandsons of the company founder Leo Pfluger.
AGATHON's two mainstays are the manufacture of specific machine tools for precision grinding as well as standard parts for punching tool construction and guide elements for injection mold, machine, apparatus and fixture construction. The quality machines and products are developed and produced in our own factory.

We hope that you too can benefit from AGATHON's many years of experience and their individual and economical customer solutions.

Indexable insert grinding machines
AGATHON grinding machines, characterized by the highest accuracy, can produce complex indexable inserts of various materials and geometries. Indexable insert grinding machines characterized by highest accuracy. AGATHON grinding machines can be used to produce complex indexable inserts of a wide variety of materials and geometries.

Centerless Highest precision
Highest precision- easy operation. On the one hand, AGATHON centerless cylindrical grinding machines achieve the highest form accuracy and precision for parts with diameters from 0.1 to 15 mm and lengths up to 125 mm. On the other hand, the machines ensure high productivity.

Standard parts
AGATHON standard parts for top performance. AGATHON standard parts have been meeting customers' high demands for years – thanks to the best material quality and surface finish as well as the tightest tolerances. The optimum preload and special inlet geometry on the column and bushing guarantee a long service life. The AGATHON patented caulking and the special shape of the mounting pocket ensure the exact clearance and perfect hold of the rolling elements in the cage. The simple assembly saves time, because the column and bushing are provided with a centering aid and the tolerance of the outer diameter of the bushing is very tight.


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ACSYS is a professional solution provider
for industrial laser systems

 
 
Whether a standard laser machine or a customized solution. Customer value is the central element during the selection of a suitable machine configuration.
 
From a wide range of industrial laser machines, starting with the laser table system OYSTER up to the laser machining center ORCA, the ACSYS engineers select the best solution together with the customer. 
 
For the optimal fulfillment of customers assignment of tasks, all machines can be configured modular and supplemented with special modules.
 
Market-focused dynamics of development and a high-motivated team make ACSYS Lasertechnik to a well-known supplier of modern laser equipment technology. 
 
Numerous considerable customers in Germany, Europe and overseas appreciate the partnership co-operation and core competency of the enterprise.

A highly motivated team supports all projects worldwide in partnership cooperation - from the planning to of the laser systems at the customer. The products and services of the company, which was founded in 2003, are used in many

ACSYS Lasertechnik GmbH
A highly motivated team supports all projects worldwide in partnership cooperation - from the planning to the commissioning of the laser systems at the customer. The products and services of the company, which was founded in 2003, are used in many industries.



Carl Zeiss – Industrielle Messtechnik GmbH

Carl Zeiss, founded in 1846 in Jena as a workshop for precision mechanics, is today an international technology company. Today, Carl Zeiss Industrielle Messtechnik GmbH operates at three production sites and more than 100 sales and service centers worldwide with over 1300 employees. The product range of the technology leader extends from gantry and horizontal arm measuring devices to measuring devices for the acquisition of form, contour and surfaces. When it comes to measuring devices, Carl Zeiss sets new standards for use in manufacturing environments.

Portal Measuring Machines
Continuous development has made scanning technology an indispensable technical production factor. Portal measuring machines from Carl Zeiss, for example with VAST and Navigator technology, not only ensure process stability to a high degree. Due to their robustness and compactness, they also fit seamlessly into harsh manufacturing environments.

Horizontal arm measuring devices
PRO and PRO T horizontal arm gages are universal measuring machines for the automotive and supplier industries. They are suitable for zero series and analyses, for the first sheet metal, the first tool. They are ideal on cubing model and complete car body. The machine concept of the PRO series is based on a completely new platform strategy with modular design. And what counts above all: the very high speed combined with extreme measuring accuracy, as well as problem-free adaptation to changing production requirements.

Shape, contour, surface
Highly accurate determination of surface parameters; determination of contours and shapes: With the measuring devices Contourecord, Surfcom and Rondcom in their various designs, Carl Zeiss offers a powerful range of measuring devices. Whether with a single device or a modular overall concept, there is a suitable solution for every application.



EEW-Protec


EEW-Protec machining centers have a unique design and offer completely new machining possibilities for:

● Huge workpieces (the bigger, the more economical)

● High-speed machining of materials such as PU and epoxy pastes, wood, ureol, clay, carbon fiber / glass fiber reinforced plastics (CFRP/GFP), styrofoam, rigid foam, aluminum and guarantee the realization of all "normal" machining tasks (milling, drilling, grinding...), as well as waterjet cutting, plasma cutting, extruding , laminating and more.

They offer economical solutions where traditional large machining centers made of "steel and cast iron" cannot be productive enough or are simply too small and too expensive.

The EEW-Protec design looks different from that of well-known traditional heavy machining centers. One must first understand the innovative EEW concept to see its key advantages. The main machine structure consists of components made of carbon fiber material and aluminum in sandwich plates with honeycomb core and is at the same time extremely stiff and light. These are the prerequisites for maximum machining speeds (up to 150 m/min) and impressive accuracy. Thanks to the lightweight construction, there is no need for a special (expensive) foundation - which drastically reduces investment costs. The machining centers are equipped with wear-free roller guides, servo drives and require neither a hydraulic nor a lubrication system - which in turn reduces maintenance costs. The Heidenhain control works smoothly with computer-aided styling and design (CAS/CAD) systems, such as Tebis / ProEngineer / Master Surf /Surf Cam /Unigraphs / Cathia and the like. All these features together allow EEW-Protec to offer economical solutions where normal traditional machining centers would be unsuitable.

Main application areas (among others) are:

● Wind turbines: manufacturing of rotor blades

● Shipbuilding:

○ Manufacturing of positive and negative molds for ship and boat components, as well as machining of these components

○ Manufacturing of scale 1:1 models of ship hulls

○ Manufacturing of ship models for towing tests in shipbuilding test facilities

● Aerospace industry: Manufacturing of molds for aircraft components made of carbon fiber, as well as machining of these components

● Automotive industry: Manufacturing of prototypes and of molds for design studies and wind tunnel tests.

Foundries: Production of casting sand molds.



ELB-SCHLIFF WERKZEUGMASCHINEN GmbH


ELB-Schliff Werkzeugmaschinen GmbH is producing state-of-the-art surface and profile grinding machines in Babenhausen for more than 50. Today's production program includes a wide range of conventional surface grinding machines, creep feed machines, workpiece-specific variants and special grinding machines.

Depending on the grinding task at hand, hydraulically driven surface grinding machines, high-speed stroking machines or creep feed machines with travelling table or travelling column principle are offered from the available variety.

For extremely large workpiece dimensions, gantry machines are manufactured, and for small mass-produced parts and workpieces to be ground concentrically flat, rotary table surface grinding machines. Special solutions according to customer requirements are offered on the basis of existing modules.

Since the foundation of the company the "ELB-System" is applied: Clear separation of the main movements in the X, Y and Z axes. This is a prerequisite for high continuous accuracy.

ELB-Schliff Werkzeugmaschinen GmbH was the first company to present a double spindle grinding machine according to the horizontal spindle concept for the creep feed method on the market. ELB also manufactured the first creep feed machines and developed CD (Continuous Dressing) together with customers.

ELB-Schliff has proven its competence worldwide by supplying more than 30,000 grinding machines.



G&N


G&N G&N (Genauigkeits Maschinenbau Nürnberg GmbH) is a manufacturer of precision surface grinding machines, internal hole (ID) saws and diamond wire saws for machining metals, ceramics and in particular silicon and other semiconductor materials. G&N is the successor of the mechanical engineering department of "Kugelmüller" in Nuremberg, with 60 years of grinding experience and more than 12,000 machines installed since 1938.

Machines for metalworking
Manual bench grinders up to semi-automatic rotary table grinders up to max. 700 mm diameter for machining metal, carbide, glass, ceramics and other materials, with highest precision.

Machines for the semiconductor industry
Semi-automatic grinding machines for wafer diameters from 2" to 8". Fully automatic machines of the NANO series for automatic cassette-to-cassette grinding of semiconductor material up to 300mm. Grinding machines for special materials wi GaAs, sapphire, silicon and technical ceramics.

Photovoltaic
Machines for grinding the surfaces of polycrystalline and monocrystalline silicon ingots.

● Ingot grinding minimizes surface damage to solar cells.
● The high surface quality of the ingot reduces the
breakage rate of the sawn solar cells.

Sawing
Internal hole saws for cutting non-metallic materials such as semiconductor materials, glass, ceramics.
Diamond wire saws for cutting and sawing semiconductor materials, ceramics and the like.



Gehring Technologies GmbH


The GEHRING Group is the world's leading group of companies in the field of honing technology. It has production and sales subsidiaries in Germany, France, USA, China and Brazil.

Customers worldwide benefit from the GEHRING Group's international technological lead in the construction of machines for honing and finishing, mainly from the vehicle manufacturing and supply industries. In addition, the company supplies the aircraft industry, hydraulic and pneumatic manufacturers, the compressor and machine tool industry, as well as manufacturers of agricultural machinery and marine engines.

● Honing machines
The GEHRING Group sees itself as a system provider for the entire field of honing. The product range of the Gehring Group includes honing machines for machining bores in the range of 1 - 2000 mm diameter and bore lengths up to 24000 mm. In addition to production honing machines for medium to large series production, the Gehring Group also manufactures honing machines for individual to small series production. The main areas of application are honing machines for the machining of engine, injection pump, hydraulic and compressor parts.

● Honing tools
Based on over 80 years of experience in the manufacture of honing tools, a wide variety of tools are manufactured for honing bores ranging from 1 - 2000 mm in diameter and bore lengths up to 24000 mm.Gehring honing tools are hardened and precisely ground at all points that are important for their function. They are therefore unsurpassed in precision and service life and guarantee the greatest economy as well as the best possible bore geometry.Universal use is ensured by the fact that Gehring honing tools can be equipped with ceramic honing stones as well as with diamond or CBN cutting edges.

● Diamond and CBN cutting edges
The extreme hardness of diamond and CBN guarantees maximum service life of the honing stones - a basic requirement for any automation and for multi-shift operation. Furthermore, the extreme hardness guarantees excellent shape retention. This is reflected in the geometric accuracy of the bore to be honed. Thanks to the high cutting performance of superhard cutting materials, some preparatory work is thus superfluous.


DIATO GmbH


Founded in 1979 in Esslingen a. N., Diato GmbH is part of the Gehring Group and independently produces diamond and boron nitride tools.

Products from Diato meet the highest requirements for honing tools made of diamond or CBN. The extreme hardness of diamond and CBN guarantees the longest possible honing tool life – a basic requirement for any automation and for multi-shift operation. Furthermore, the extreme hardness guarantees excellent shape retention. This is reflected in the geometric accuracy of the bore to be honed. Thanks to the high cutting performance of superhard cutting materials, some preparatory work is therefore unnecessary.

Honing tools from DIATO are used in
- Automotive industry in the production and machining of engines,
   transmissions and injection systems,
- Automotive industry in the production and machining of safety-related
   systems such as steering and brakes,
- Production and machining of hydraulic and pneumatic systems such
   as cylinders, valves, pumps and compressors,
- General tooling and mechanical machining,
- as well as in the aerospace industry.



GEORG MASCHINENTECHNIK GmbH & Co. KG


Customer satisfaction and 40 years of experience are the basis of the special machine builder and automation specialist Georg Maschinentechnik

Dedicated and qualified employees develop and manufacture hydraulic and mechanical presses for the automotive and automotive supply industry, forging industry, mechanical engineering and plastics technology as well as automation lines for the automotive industry.

Customized development and application of technical software are as much part of Georg Maschinentechnik's scope of services as competent service.

Georg Maschinentechnik completes the innovation strategy of its customers. Customer benefit is ensured by individual solutions.

Through many years of worldwide experience, Georg Maschinentechnik offers competent solutions for many application areas.

Automotive
- Drive Technology
   Ball Cage Duo Punching Machine, Ball Cage Punching
   Machine, Ball Cage Pressing Machine, Tools

- Wheel Technology
   Valve Hole Punching Machine, Ventilation Hole Punching
   Machine, Round Punching Machine, Truck Wheel
   Assembly Line, Car Wheel Assembly Line

- Punching Technology
   Hydraulic and Mechanical Presses

Forging technology
- Pre-Caulking Presses, Trimming Presses

Special Machines
- Pipe Bending Machine

Service
Press Check, Controls, Project Related Consulting, Engineering, Assembly, Service, Innovation



About Groninger


Filling and capping. Innovation is our everyday life.

Groninger, that means innovation, quality and service in special machine construction for the pharmaceutical, cosmetic and consumer healthcare industry. We have been proving this to our customers for 40 years.

For Groninger, customer orientation does not only mean meeting the needs of our customers. Rather, it is our claim to proactively meet challenges of the future through research and development and to offer innovative solutions. Almost 1,300 employees work on product solutions and optimize processes - in line with our corporate philosophy "We fill Visions with Life".

This is how Groninger has developed in its history into one of the "hidden champions" and technology leaders in special machine construction for the pharmaceutical, cosmetics and consumer healthcare industries. To be this successful, you not only have to know your customers and your industries, you have to understand them. Confidence in one's own abilities and trusting cooperation both within one's own company and with customers are the basis for filling visions with life, creating unique solutions and inspiring customers.

The experience of almost 40 years guarantees our customers safe production processes and excellent results. The competence and commitment of our employees are the basis for our so successful company development.


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MAXIMATOR GmbH

Highest technical know-how based on German engineering, successful system developer and experienced specialist - MAXIMATOR GmbH is the leading supplier for high pressure and testing technology around hydraulics and pneumatics.

Decisive for MAXIMATOR's continuous success is the ability to implement ideas, individual and system solutions quickly and reliably. MAXIMATOR offers competent consulting, design and delivery of complex systems for the economic solution of special tasks.

Valves, Fittings & Tubing

Piping technology for high-pressure applications places high demands on the quality and reliability of valves, fittings and tubing. MAXIMATOR sets the highest standards for high pressure applications up to 20,000 bar.

High-pressure pumps

MAXIMATOR high-pressure pumps are air-driven reciprocating pumps capable of generating operating pressures up to 5,500 bar.

Hydraulic units

MAXIMATOR units for oil, water or aggressive fluids are complete, ready-to-connect hydraulic units for generating operating pressures up to 5,500 bar.

Compressed air amplifiers

MAXIMATOR amplifiers are suitable for compressing compressed air or nitrogen, making them an ideal solution for targeted pressure boosting.

Gas Amplifiers

MAXIMATOR high-pressure amplifiers are designed for oil-free compression of gases and compressed air.

Test benches

MAXIMATOR offers autofrettage machines with pressures up to 15,000 bar. The use of innovative technologies, such as the MAXIAMTOR proportional clamping system, enables optimal and safe machining of components.


MAXIMATOR offers:
● Autofrettage machines
● Flushing machines
● Assembly and function testing machines
● Leakage and burst pressure technology
● Leakage and burst pressure technology
● Pressure pulsation testing machines


MAXIMATOR
> Testing and production equipment
> H2 testing technology

Precise testing of hydrogen-carrying components provides a valuable contribution to environmentally friendly innovation in vehicle manufacturing. For automotive manufacturers and suppliers, tested components that meet legal requirements are important building blocks in the development of future technologies.

Impact of the technology

Hydrogen is regarded as the energy carrier of the future and is already being used today as a fuel for fuel cell-powered vehicles. Hydrogen is stored either cryogenically in liquefied form (LH2, Liquid H2) or compressed under high pressure at 350 bar or 700 bar (CGH2, Compressed Gaseous Hydrogen). Due to its extreme diffusivity and reactivity, hydrogen places particularly high demands on the pressure-bearing components of this technology. The high-pressure storage tanks, tank valves, filling nozzles, connecting elements and safety and pressure control valves used must be pressure-resistant and leak-proof. In order to prove these properties in the development phase but also in subsequent series production, reliable testing and handling technology plays a key role. Maximator meets this challenge with innovative high-pressure testing technology.

Our testing solutions for hydrogen-carrying components

MAXIMATOR test systems meet all requirements to serve all legal test requirements for innovative fuel cell vehicles. We offer testing solutions for all hydrogen-carrying components in the automotive industry. These include strength testing, leak testing, proof of durability and burst testing. In general, hydrogen applications require precise metering. We provide automotive manufacturers and suppliers with proven gas control technology for this application area.


MAXIMATOR equipment enables
●  All tests of high pressure bearing components of hydrogen mobility such as: Pressure accumulators, tank valves, filling nozzles, pressure regulating valve, safety valve, pipelines, etc.

●  Compression and "handling" of hydrogen by high pressure bearing components that meet the criterion of "hydrogen resistant" in terms of their material suitability

Performance characteristics
● Strength tests
● Leakage tests
● Proof of durability
● Burst tests



STUDER MIKROSA GmbH


Studer Mikrosa GmbH in Leipzig is the specialist for all applications of centerless external cylindrical grinding. With the KRONOS series, a range of flexible, precise and highly productive solutions is available.

The roots of Studer Mikrosa GmbH go back to 1878 and centerless external cylindrical grinding machines have been produced at the Leipzig site since 1949. Sophisticated precision machines in all common sizes, including automation components, are manufactured there and adapted to customer requirements.

Due to competence in combination with the SCHLEIFRING Group, MIKROSA is one of the market and technology leaders in international competition. The customers include almost all well-known manufacturers from the automotive and supplier industry, from mechanical engineering as well as from the roller bearing industry.

The further development of all operational and work processes for the benefit of the customers is seen as a constant challenge. MIKROSA develops and designs in direct dialogue with the customers and thus finds specific solutions. In addition, MIKROSA cooperates in development and research with the best scientists from universities and institutes, e.g. from the Laboratory for Machine Tools and Production Engineering of the RWTH Aachen. This means that MIKROSA can always draw on the latest scientific findings. This is partnership and customer-oriented cooperation.

A leading market position is no coincidence, but the result of continuous customer- and process-oriented development. Quality and innovation in grinding - values for which MIKROSA has stood for years.

PRODUCTS
● Centerless grinding machine KRONOS S
The KRONOS S is the ideal system choice for economical precision machining of small parts. Special feature of the KRONOS S: It can be converted into a 15° angular plunge-cutting machine within 2 hours This allows applications to be machined alternately that were previously only possible between centers.

● Centerless grinding machine KRONOS M
With the KRONOS M, we offer a modular concept with a number of economic advantages. All machines are of course equipped with a SINUMERIK 840D CNC control. Workpieces with a maximum plunge length of 245/395 mm and up to max. 100 mm diameter can be machined.

● Centerless grinding machine KRONOS L
The KRONOS L stands for the machining of large workpieces. It has been specially designed and equipped for these power and volume outputs. At the same time, the machine impresses with a number of technical improvements. It brings immediate cost-cutting benefits for the user in production, such as higher metal removal rates and a further reduction in non-productive and changeover times.


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NIMAK GmbH


Successful for over 40 years!

On January 1, 1965, the first step in the successful history of a German mechanical engineering company was taken. It was the day when Erich Nickel - a brilliant electrician - founded the now worldwide known company called NIMAK.

With the flexibility and dynamism of a medium-sized company, Nimak has been successfully active in the field of welding technology for over 40 years.

Its demanding customers include almost all global players in the automotive and supplier industry. The ability to innovate, the outstanding reputation of the design, the constant willingness to improve and ensure quality have secured NIMAK's international reputation as an absolutely reliable partner in the market segments of welding guns, welding machines and welding systems. This is backed up by over 200 highly motivated employees with their high-performance know-how, many years of experience and commitment.

This is also backed up by modernly equipped production facilities and welding laboratories, as well as technology that always meets the latest requirements.

Industries
● Automotive industry and suppliers
The typical place of use for the robot welding guns is in car body construction, to enable the high degree of automation.
However, the manual version, the NIMAK manual spot welding gun, also finds its field of application there, e.g. in prototype construction.

● White goods - household appliances
Cleanly welded! Or maybe you've already been washing dishes with NIMAK for a long time? With the robot roll seam tongs, e.g. dishwashers are welded impermeable to water and provided with a tight seam.

● Industrial
Switches, sensors, connectors, wire mesh, weld nuts... ... whatever needs to be welded - Nimak will build the right machine for you. Welded joints made of a wide variety of materials for a wide variety of tasks - we solve them!

● Aviation
Nimak is also getting involved here.
The industry is flying on it

Products:
● Manual welding guns
VariGun, ClassicGun, controls, accessories, gun carriage Milan3

● Robot welding guns
Spot and projection welding guns, roller seam guns, capacitor discharge welding guns RoboKES, servo technology, tool changing system SecuTES, gun test center RTS.

● Welding machines
Spot welding machines, projection welding machines, roller seam welding machines, capacitor discharge welding machines RoboKES, controls, stud welders, Transformers.

● Welding equipment
Standard machines with special welding tools, Automated equipment with arc welding, Welding cells with robots, Turntable equipment, Welding lines.


Service
In the event of a malfunction, a worldwide network of representatives and service technicians provides rapid and professional assistance on site to find the cause of the malfunction as quickly as possible, eliminate it and thus minimize your downtime.
In addition, customers are advised to have the machines and lines regularly maintained and optimized by the NIMAK service team.


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NORDEX AG


Nordex AG offers powerful wind turbines for almost all geographical regions worldwide. Hardly any other technology has made similar progress in recent years as the use of wind energy. Nordex is one of the fathers of this development.

Before the demand for wind turbines increased internationally in the first half of the 1990s, Nordex was launched in 1985. One of the founding members was today's Chief Sales Officer Carsten Pedersen. From the very beginning, Nordex focused on large, powerful turbines. Just two years after its founding, the company erected what was then the world's largest series-produced turbine. Following the principle of small steps, Nordex has thus succeeded in building reliable turbines that operate ever more economically.

After all, Nordex has been setting standards since 1985 with the development through to series production of ever larger and thus more economical turbines: in 1995 with the world's first megawatt turbine Nordex N54 / 1000 kW in 2000 with the world's most powerful series-produced wind turbine N80 / 2500 kW.

Many years of wind energy know-how, systematic engineering and customer-oriented product development have gone into each wind turbine:

- N100 (2.5 megawatts)
The Nordex N100/2500 kW is designed especially for low-wind sites with average wind speeds of up to 7.5 m/s. The N100 is the most powerful wind turbine in the world. The outstanding features of the N100 are the 49 meter long rotor blades and the large rotor diameter of approx. 100 meters.

- N90 (2.5 megawatts)
The N90/2500 kW is the most versatile and, as it were, one of the most efficient wind turbines in the Nordex product family. The turbine is designed for strong wind sites and low wind sites, in HS High-Speed and LS Low-Speed versions.

- N90 (2.3 megawatts)
With a rotor diameter of 90 meters, the Nordex N90 is particularly suitable for inland locations. The Nordex N90 is a variable-speed wind turbine with a rated output of 2300 kW.

- N80 (2.5 megawatts)
80-meter rotor diameter and an installed rated output of 2.5 MW make the Nordex N80 the first choice at high-wind sites in terms of cost/performance ratio.

- N90 Offshore
With the N90 Offshore, Nordex offers a version of the thoroughly onshore tested and proven machine of the 2.5 MW product family.


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World Leader in Precision Surfacing Solutions

The Peter Wolters brand has been established in the market for high-performance precision machines and systems such as
– Lapping Machines
– Polishing Machines
– Spherical Lapping Machines
– Brush Deburring Machines

Creep Feed Grinding and  Double Disc Grinding Machines
for the finest surface finishing of different materials for centuries. Our products are successfully used wherever the highest requirements with respect to surface quality, plane parallelism, flatness and dimensional accuracy must be realized efficiently. We offer comprehensive experience and expertise from many industrial sectors such as

Automotive

With the persistent demand for safer, more reliable, and more economical cars, the automotive industry looks for creative solutions. The ability to engineer increasingly intricate components with cost-effective methods is vital to meeting these demands. Our knowledge and experience at PSS can find a turn-key solution for your production requirements and standards.

Automotive applications:
  • air bag initiators
  • fuel pump components
  • a/c compressor systems
  • fuel injection systems
  • transmission plates & spacers
  • power steering components
  • anti-lock braking systems
  • windshield wiper motors
  • precision piston rings
  • air brake components
  • con-rod connectors
  • fluid sensors
  • engine heads
  • tractor mud seals
  • mirror mounts
  • alternator armatures
  • valve lifters
Aerospace

The aerospace industry is known for constant innovation. Aircraft components are looked at and reimagined in ways that aim to make the components more reliable, more cost-effective and more fuel-efficient. We offer our customers critical competitive advantages with our innovative machines, helping to create and refine a wide range of components. PSS’ family of brands are known for their reliability in creating increasingly complex products that meet the rigorous standards of precision in the industry.

Aerospace applications:
  • seal & bearing rebuilding
  • hydraulic systems
  • precision piston rings
  • turbine engine fan components
  • fuel metering devices
  • compartment sealing rings
Bearings

1. Bearings are used in virtually every kind of machinery or equipment ranging from household appliances to aerospace equipment. The one thing that is consistent across all of these uses is that customers want their bearings to have less friction and a longer service life all while staying cost-efficient. PSS can provide you with machining that can create specialized bearing solutions that meet different industry-specific requirement and challenges.

2. Bearings are used in nearly all motion applications. The evolution of the bearing industry drives innovation and creation of new technologies to keep up with demand. Precision Surfacing Solutions and our family of brands engineer machines that allow you to create precise, smooth, and strong bearings and components for all industry requirements.

Bearings applications:
  • precision bearing races
  • ball bearings
  • motor bearings
  • thrust shoes
  • precision miniature bearings
Coatings & Castings

Durability is a coveted attribute in the modern manufacturing industry, precise coatings and castings can help prolong that durability. In order to gain an edge in the coating and casting industries, one must be consistently enhancing their standards for wear resistance and anti-corrosiveness. Our innovative machines offer the ability to meet these standards while also staying cost-efficient. Based on our extensive knowledge and experience, PSS can craft a tailormade solution that will keep you ahead of the competition.

Coatings & Castings applications:
  • pre & post anodized surfaces
  • first reference surface
  • die & sand castings
  • DLC coatings
  • CVD coatings
  • nitride coatings
Compound Semiconductor

Compound semiconductors are a key contributor to technological innovation that has occurred in the 21st century. The improvements necessary to continue innovating are less power consumption, low price, and reduced heat dissipation. Precision Surfacing Solutions can help you make these improvements by providing custom and effective solutions.

Compound Semiconductor applications:
  • sapphire
  • silicon carbide
  • gallium nitride
  • indium phosphide
  • aluminum nitride
  • indium nitride
  • III-V nitrides
  • CVD multi-material wafers
Compressors/Valves

Regulation of the flow of air and liquids, an essential component to all of the manufacturing sector, is accomplished by the compressor and valve industries. These components must be increasingly more cost-efficient, energy-efficient, and wear-resistant to stand out in an extremely competitive market. Our machines can give you these crucial competitive advantages.

Compressors/Valves applications:
  • compressors
  • safety release valves
  • gate valves
  • valve covers
  • pressure sensors
  • separator cover
Cutting Tools/Knives

The modern manufacturing world increasingly necessitates precision, so when crafting cutting tools and knives, an emphasis on exactness is required. Even something as small as a slight temperature can impact that precision, and any interruptions or delays in part production can be catastrophic. Permit PSS to be your partner in precision. We’re ready to work with you to craft a tailormade solution to ensure your cuts are as precise as possible.

Cutting Tools/Knives applications:
  • gasket dies
  • food processing
  • slitter knives
  • PCD inserts
  • carbide inserts
  • ceramic inserts
  • clipper blades
  • meat grinding blades & plates
Data Storage

Data storage is quickly turning into a lucrative industry as everything is recorded and stored into one database. With the growth comes challenges; customers continually want to minimize the amount of space the storage takes up while maximizing how much data it can hold. Trying to optimize something as small as data storage components is exceptionally difficult. This is where we at Precision Surfacing Solutions come in, where our incredibly precise machines can make working with the components painless. PSS’ turn-key solutions will allow you to tap into the data storage industry.

Data Storage applications:
  • gasket dies
  • food processing
  • slitter knives
  • PCD inserts
  • carbide inserts
  • ceramic inserts
  • clipper blades
  • meat grinding blades & plates
Consumer Products

Wherever a high-quality look is vital, we are part of the game. Exclusive brands trust our expertise and thus ensure that the manufacturing process lays the foundation for the outstanding customer experience at the point of sale-spots.

Consumer Products applications:
  • display cover glass
  • phone enclosures
  • internal magnets
  • camera lenses
  • watch enclosures
  • pre & post anodized surfaces (consumer electronics)
Education & Research

Well-known and thought-leading research institutes, universities, and technical colleges use our applications when reaching the next level for challenging tasks is the goal. And even here it’s the same story - we feel comfortable with providing standard applications as well as with delivering custom-made research work out-of-the-box

  • Hybrid Manufacturing
  • CMP
  • metallographic Sample Preperation
Electro Optics

The electro optics industry is built around precision and exactness. Any slight flaw in the material and the light will scatter or bounce off in the wrong direction. There is an emphasis on making the materials as flat and as smooth as possible. Our machines will help solve this problem for you, while also keeping cost-effectiveness in mind, allowing for the production of the best possible product.

Electro Optics applications:
  • Lithium Niobate wafers
  • Zinc Selenide
  • YAG laser rods
  • LED crystals
  • plano optics
  • spherical optics
  • optical prisms
  • Calcium Fluoride detector lens
  • Sodium Fluoride detector lens
  • laser mirrors
Mechanical Seals & Sealing Surfaces

Seals are a small, but a very important part of a functioning mechanical system; without them, an entire system has an increase in energy consumption and fluid loss. The mechanical seals and sealing surfaces face large problems though; reducing fluid loss while increasing durability all the while keeping everything cost-effective. PSS’ knowledge and experience can assist you through these challenges and create a solution specific for you.

Mechanical Seals & Sealing Surfaces applications:
  • carbide seals
  • ceramic seals
  • gas seals
  • carbon seals
  • carbon graphite seals
  • PEAK plastic seals
  • rotary unions
Medical Devices

Absolute precision in machining quality is a prerequisite for the production of devices which improve someone’s life. PSS and our family of brands can develop the necessary engineering technologies to meet the highest standards. Our machines are known for their process reliability, precision, and cost-effectiveness—making them the first choice in the development of medical devices.

Medical Devices applications:
  • heart valves
  • knee replacements
  • hip replacements
  • ophthalmic lens
  • pacemaker case
  • hearing aid cases & chips
  • ultrasound equipment
  • surgical instruments
MEMS/NEMS

For an industry based around minuscule products, the MEMS and NEMS industry face some colossal challenges. Doing anything with those products requires an excessive amount of precision and meticulousness. Engineers at PSS put an emphasis on detailed accuracy, reliability, and cost-effectiveness. You can trust Precision Surfacing Solutions to come up with a solution for your challenges—no matter the size.

MEMS/NEMS applications:
  • copper wafer
  • nickel wafer
  • silicon wafer
  • SiC wafer
Optics

The optic industry can be varied and challenging. Minute changes in acids, process chemicals, and random batch variability can compromise surface quality, leading to defective products. PSS has the knowledge and experience to help eliminate flaws in your products. We can make your lenses the most precise and polished on the market.

Optics applications:
  • LCD displays
  • photo mask
  • flat panel displays
  • Plasma Display Panels
  • fused quartz
  • BK7 glass
  • Zerodur components
  • optical flats
  • avionics gyros
  • optical mirrors
  • telescope lens
  • copy machine mirrors
  • sapphire read lens
  • fiber optic connectors
  • photo copier lens
  • sapphire watch crystals
  • precision camera lens
  • optical filters
Pumps

Pumps often work in hostile environments, with heat, steam, grease, and grime all around them. This makes life tough for the pump industry to increase energy and cost-efficiency. We offer our knowledge and experience to help find solutions to give you a competitive advantage. PSS and our family of brands has a wide range of reliable machines which guarantee precision despite a harsh setting.

Pumps applications:
  • impeller pump vanes
  • hydraulic gear pumps
  • remanufacturing services
Semiconductors

The development of new technologies is rapid and the semiconductor industry has to try and keep up. They need to constantly improve their power consumption and heat dissipation while still remaining cost-effective. PSS offers customized solutions for high-precision surface processing technology of wafers and substrates which help you set the pace.

Semiconductors applications:
  • silicon devices
  • germanium devices
  • GaAs devices
  • CZT wafers
  • SOS wafers
  • circuit testing wafers
  • GGG wafers
  • gold-plated metrology test wafers
Specialty Materials/Products

Some products are so unique they don’t fit into one category. This makes manufacturing difficult as everything must be tailor-made for that product. The knowledge and experience PSS and our family of brands has is extensive. We at PSS are confident that a turn-key solution can be developed that works for your product, no matter how unique.

Specialty Materials/Products applications:
  • granite surface plates
  • fiber optic bundles
  • currency mint dies
  • jewelry
  • pendants & medals
  • precious stones
  • lapidary rocks & minerals
  • zinc oxide surge protectors
  • aluminum heat sinks
  • concrete core sections
  • hardness test blocks
  • micrometer anvils and tips
  • specimen preparation
  • gage blocks
  • printed circuit boards
  • microscope slides
  • dice
  • jade tiles
  • Integrated circuit (I.C.) boxes
  • brake pads
  • I.C. vacuum chuck retaining rings
Photovoltaic

The use of solar power is still an important part of a sustainable and trendsetting energy mix. Our machines help to produce the optimal use of energy fields and, in addition to the best feed-in conditions, ensure a homogeneous look on the roof-top. Not only is the sun smiling.

  • monocrystalline silicon
  • wafering
  • ingot cropping
  • polycrystalline wilicon wafering
Technical Ceramics

Advanced ceramic materials make applications possible today that were virtually inconceivable just yesterday. To continue that trend, the technical ceramic industry must increase its robustness and high-temperature stability while retaining cost-efficiency. We at PSS can help you overcome these challenges with our innovative machines all while providing a solution for years to come.

Technical Ceramics applications:
  • diaphragm sensors
  • alumina ceramics
  • silicon nitride ceramics
  • ceramic vias
  • alternative data storage media
  • piezo ceramic applications
  • ferrite bars, heads and coils
  • valve dispensers
  • blood pump filters
  • heat sinks
  • microwave substrates
  • thermoelectric devices
  • I.C. vacuum chucks
Tool & Die

The tool and die industries are highly specialized; the process is distinguished by its small batches and short rollover times. Recently, dies have become progressively more complex with harder materials. PSS’ engineers can provide you with flexible solutions which maintain cost-effectiveness, allowing you to machine a superior product at a lower cost.

Tool & Die applications:
  • cd molds
  • plastic injection dies
  • can top dies
  • gasket dies
  • extrusion dies


from custom and series production, from small businesses as well as from international corporations.

khl-techna.com


RÖSLER


Long Radius Vibrator
The long processing channel enables both batch and continuous operation.

Due to its compact design and relatively long processing channel, the "Long Radius" machine is ideal for direct connection of the finishing function to production cells. The continuously arriving workpieces are finished (deburring, edge erasing, cleaning, etc.) in a single pass through the machine in cycle times of up to 16 minutes. This simplifies logistics and reduces inventories. Of course, Long Radius machines can also be used for special finishing tasks in "batch" operation.

Illustrations:
Long Radius - coupled with spray washing station
                           and hot air belt dryer
Multi Channel - continuous feeding system



STOTZ Feinmesstechnik GmbH


STOTZ Feinmesstechnik GmbH develops and manufactures pneumatic-electronic test equipment and control units. In addition, systems are offered for the automation of production machines through closed-loop control.

Customers are manufacturers and suppliers of the tool and machine building industry as well as the automotive and aerospace industry.

The company was founded in 1952 by Otto Stotz and today can justifiably call itself a leader in measurement technology. Numerous patent applications in recent years confirm the company's reputation as a trendsetter in measurement technology and in the construction of pneumatic measuring instruments.

Solutions for measuring systems
Together with its customers, STOTZ develops workpiece-specific solutions. Experience in the manufacture of precision gauges, single or multi-dimensional measuring devices and fully automatic measuring systems integrated into production makes STOTZ a competent partner.

Pneumatic standard measurements
– Measurement of length and diameter
– Evaluation of geometric dimensions (parallelism, cylindricity, conicity, etc.)

Pneumatic special measurements
– Measurement of length and diameter
– Evaluation of geometric dimensions (parallelism, cylindricity, conicity, etc.) -
– Contour scanning -
– Classification and sorting of workpieces
- Trend calculations

Measuring devices
– Electropneumatic measuring and control devices for universal use.
– MLS (micro-luminous column) for simple applications, e.g. diameter measurement in one plane, with one pneumatic channel and two inductive channels.
- MSG (multi-position measuring and control device) for complex applications. It can be used to operate, evaluate and display up to four pneumatic channels simultaneously.

Transducer
- Pneumatic Electronic Transducer (PEW) for the determination of length changes in the micrometer range. It is characterized by high measurement accuracy for fast measurements, negligible hysteresis and small dimensions.
- Fast Pneumatic Transducer (SPW)
- in addition to its compact design, it is particularly characterized by its fast measured value acquisition. Therefore, it is an ideal product for fast measured value acquisition and fast data transfer to a display device, especially for dynamic measurements with short cycle times.



TIBO - Company
Made in Germany - in use worldwide.


TIBO Tiefbohrtechnik GmbH is a worldwide operating company specialized in the design and manufacture of modular deep hole drilling machines.

Founded in 1994 at our headquarters in Pfullingen, Baden-Württemberg, south of Stuttgart, we are now one of the leading suppliers of single- and multi-spindle single-lip and BTA deep drilling machines for a wide range of applications.

Embedded in a medium-sized group of companies with currently 14 holdings and more than 1000 employees, our customers benefit from the shortest response times for all matters concerning their deep hole drilling machine.

As a South German machine builder, we manufacture exclusively in our own plant at our headquarters in Pfullingen. Our suppliers also produce mainly on site, so that we can proudly claim the label 'Made in Germany’.
Quality and environmental management certified according to DIN EN ISO 9001:2015 and DIN EN ISO 14001:2015.

TIBO Deep Drilling Systems
Modular: Powerful. High precision.


Whether single-lip deep drilling or BTA method, whether single-spindle or multi-spindle systems - deep drilling machines from TIBO impress with their precision and speed, their quality and durability, as well as their unique design consisting of modular system components that have been proven in practice many times.

The TIBO modular system allows almost unlimited configuration possibilities - from the universal standard machine to highly specific special machines. This enables us to offer each customer an optimum machine design to suit his individual drilling task.

Since all components are usually in stock, prompt project implementation is guaranteed: On average, only 4 to 6 months elapse between order placement and delivery.



WF Maschinenbau und Blechformtechnik GmbH & Co. KG


From the traditional craft of metal spinning, WF has developed highly efficient technologies through chipless forming processes with CNC-controlled machines, which have become indispensable, especially in the automotive and automotive supplier industries - worldwide.

In addition to the development of machines or systems for the economical production of workpieces, WF also takes over the entire product development up to series production readiness.

When developing machine concepts, WF relies on intensive communication with the customer. In task-related exchanges, the requirements for the manufacturing process are discussed in detail on the basis of the workpiece drawings. At the end of this process, a solution is found that ensures maximum flexibility with maximum productivity.

WF builds forming machines for:

Belt pulleys and vibration damper elements
Engine and vehicle manufacturing

Forming machines for workpieces with pressed hubs
Transmission and engine manufacturing

Forming machines for stretch and flow-formed parts
Aerospace clutch and transmission manufacturing

Forming machines for rim rings, wheels and wheel discs
Car and truck manufacturing

Forming machines for edge-thickened workpieces
Engine and vehicle manufacturing

Forming machines for high-pressure gas cylinders
Gas cylinder manufacturing



References

tdw3drehberg






AUTOMOTIVE INDUSTRY
EUROPE
(Manufacturer, Supplier)

♦ Toyota Motor Europe, Technical Centre Zaventem (R&D Centre), Belgium ♦ Toyota Motor Manufacturing France (TMMF), France ♦ Toyota Motor Manufacturing U.K.. (TMUK - Burnaston, Deeside), United Kingdom ♦ Toyota Motor Manufacturing Poland (TMMP), Poland ♦ Toyota Motor Industries Poland (TMIP), Poland ♦ Toyota Peugeot Citroën Automobile Czech (TPCA), Czech Republic ♦ Toyota Motor Manufacturing Russia, Russia ♦ Denso Automotive Germany, Germany - TD Deutsche Klimakompressor, Germany ♦ Denso Manufacturing Czech Republic (DMCZ), Czech Republic ♦ Denso Manufacturing Hungary (DMHU), Hungary 
♦ Aisan Bitron Czech Republic (ABC), Czech Republic ♦ Koito Czech Republic, Czech Republic ♦ Toyoda Gosei Czech (TGSSC), Czech Republic ♦ JTEKT Automotive Czech Pardubice, Czech Republic ♦ Aisin Europe Manufacturing Czech, Czech Republic ♦ AvtoVAZ / VAZ (Volzhsky Avtomobilny Zavod), Russia ♦ GAZ (Gorkovsky Avtomobilny Zavod), Russia ♦ KAMAZ (Kamsky Avtomobilny Zavod), Russia ♦ SKAD, Russia ♦ Zavod AvtoPRIBOR, Russia ♦ Togliatti Steel Wheel Works (TSWW), Russia ♦ Tarasov Works Inc. (TWI), Russia ♦ Kommash, Russia ♦ Solomon Alsberg, Russia ♦ K&K (Kolesa K&K), Russia ♦ MAZ (Minsky Avtomobilny Zavod), Belarus ♦ Others...

AUTOMOTIVE INDUSTRY
ASIA
(Manufacturer, Supplier)
♦ Denso Corporation, Japan ♦ Denso Manufacturing Kitakyushu, Japan ♦ Denso (Thailand), Thailand ♦ Siam Denso Manufacturing, Thailand ♦ Shanghai Denso Fuel Injection, China
♦ Denso (Guangzhou Nansha), China ♦ Denso (Changzhou) Fuel Injection System, China ♦ Hyundai Kia Automotive Group, South Korea ♦ Horie Kinzoku, Japan ♦ Others ♦ Daegu Polytechnic Institute, South Korea
AUTOMOTIVE INDUSTRY
AMERICAS
(Manufacturer, Supplier)
♦ Toyota Motor Manufacturing West Virginia (TMMWV), U.S.A. ♦ Volkswagen de México, Mexico ♦ Denso do Brasil, Brazil

SPECIAL REFERENCES


♦ Groninger “special process lines”/disposable syringes for health care ♦ Bekum “plastic blow molding”/chemical containers ♦ Overbeck “process lines”/ canned goods for the food industry♦ OKM “measuring machines and tools” ♦ NTN “measuring of bearings” ♦ Samsung “recycling of household appliances”/refrigerators/dishwashers and heaters ♦ Zimmermann “milling machines for wing composite”/ Korean Air ♦ Danobat “External cylindrical grinding machines”/DPA (Defense Procurement Agency South Korea) ♦ Acsys Lasertechnik “high precision laser marking and graving”/Japan Mint Osaka ♦ Peter Wolters “lapping machines”/Denso Corp. and Toyota Motors


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